Request Hand Safety Mapping
PSC Hand Safety · Exposure Mapping
Measure Exposure Before Injury Happens™

Hand Safety
Mapping

Most hand injuries are preceded by repeated, unrecorded hand exposure. Mapping identifies where hands enter the hazard — before an incident records it for you. PSC Hand Safety reviews your tasks and helps identify the exposure, the hazard type, and the most appropriate control category.

Engineer the Hand Out of Hazard™
Measure Exposure Before Injury Happens™
Where Does the Hand Enter the Hazard?™
The Core Idea

Zero Injuries Does Not Mean
Zero Hand Exposure

A steel plant may complete six months without a recorded hand injury. Workers in the finishing line still insert their hands between steel sections and guide rails every shift. A foundry may report zero incidents for a quarter while operators continue to steady suspended mould boxes by hand during final positioning.

Hand exposure exists independently of hand injury. When injury finally occurs, it appears sudden — but the exposure was present every single day before it. The difference between a near miss and a serious injury is often nothing more than timing.

Hand safety mapping addresses exposure directly. It does not wait for an incident to reveal where hands are entering hazardous tasks.

The question is not only "how many hand injuries did we have?" — it is "how many times did hands enter the hazard zone today?"

PSC Hand Safety offers task-based hand exposure mapping as the first step in any exposure-reduction programme. You share the task. We identify the exposure points, the hazard type, and the applicable control category.

Why Mapping Matters
  • Exposure records what incident reporting never captures
  • Identifies hazard zones before injury confirms them
  • Prioritises which tasks need engineered controls first
  • Provides a defensible basis for control selection
  • Supports shutdown planning and maintenance risk review
Exposure Thinking vs Injury Thinking
Injury-led
  • ×Investigate after incident
  • ×PPE as primary control
  • ×Zero injuries = zero risk
Exposure-led
  • Map before incident
  • Engineer the hand out
  • Measure actual entry points
What PSC Hand Safety Maps

Six Elements of Every
Hand Exposure Assessment

01
The Hand Entry Point
Where exactly does the hand enter the hazard zone? During final alignment? While guiding a suspended load? While holding a component in position? The precise moment and location is documented.
02
The Hazard Type
Is the risk pinch, crush, cut, burn, impact, caught-between, stored energy release, line of fire, or a combination? Each hazard type requires a different category of control.
03
The Activity Stage
Exposure often occurs at a specific stage — not throughout a task, but at the final positioning, or at the moment of load landing, or during setup. Identifying the stage narrows the control requirement.
04
Why the Hand Enters
Is it because no tool exists? Because the tool available is inadequate? Because the method requires it? Because the worker has not been given an alternative? Understanding why shapes the control approach.
05
The Likely Injury Mechanism
If exposure converted to injury at this point, how would it happen? Crush between load and structure? Blade contact during adjustment? Impact from a struck object? Knowing the mechanism guides control priority.
06
The Applicable Control Category
Based on the entry point, hazard type, and mechanism, PSC Hand Safety identifies the control category — distance tool, no-touch tool, magnetic aid, tagline, fixture, method redesign — and, where applicable, a specific PSC tool.
Common Exposure Tasks

Where Hand Exposure Typically Occurs in Indian Industry

Exposure is concentrated in a predictable set of task types — not randomly distributed across all activity. In most Indian industrial environments, a small number of recurring tasks account for a high proportion of hand exposure events.

The list below identifies the most common high-exposure tasks encountered across steel, aluminium, foundry, heavy engineering, oil & gas, and maintenance environments in India.

If your workers perform any of these tasks regularly, hand exposure is already present and measurable — whether or not it has yet resulted in an injury.

Final load positioning and landing
Suspended load guiding and swing control
Mould box alignment and positioning
Tray pushing and rack adjustment
Sling, shackle, and rigging handling
Hammering, striking, and pin driving
Hose and pipe handling and positioning
Chain and hook placement
Hot material handling and heat zone work
Machine-feed and manual adjustment tasks
Steel plate, coil, pipe, and section handling
Bearing, shaft, and gearbox assembly
Maintenance, shutdown, and breakdown activities
Conveyor adjustment and roller work
Valve, fitting, and flange handling under pressure
Last-inch positioning of heavy components
How to Request a Mapping

You Do Not Need to Know
Which Tool You Need

Send the task. PSC Hand Safety will review it and identify where the hand exposure occurs, what category of control applies, and what options are available.

01
Share the Task
Send a photo, short video, or written description of the task where hand exposure occurs. Include what the worker is doing, what they are handling, and where their hands are at the point of exposure.
02
We Map the Exposure
PSC Hand Safety reviews the task and maps the hand entry point, hazard type, activity stage, injury mechanism, and applicable control category. No product is recommended without first identifying the exposure.
03
Receive Control Options
We provide the applicable control category, suitable PSC tool options where available, and — if needed — guidance on method redesign or custom solutions for non-standard tasks.

For faster response, send task photos or videos directly by WhatsApp along with your company name, plant location, and a brief description of the task.

Send Task via WhatsApp
Send Your Task

What to Include
in Your Mapping Request

Send us these details
  • Photo or short video of the task
  • Load or component being handled
  • Approximate weight and dimensions
  • Whether object is hot, sharp, magnetic, moving, suspended, jammed, or unstable
  • Current method used — exactly what the worker does with their hands
  • Where the hand enters the hazard zone
  • Any past incident, near miss, or injury at this task
PSC Contact
sales@pschandsafety.com
www.pschandsafety.com
28, Founta Plaza, Suryabagh
Visakhapatnam – 530020, Andhra Pradesh
Request Hand Safety Mapping
Thank you.
PSC Hand Safety will review your task details and respond shortly.
Click to attach — photos, videos, or task documents (max 25MB)

Looking for No-Touch Tools After Mapping?

Once exposure is identified, PSC Hand Safety can recommend the appropriate category of control — push/pull tools, magnetic handling aids, taglines, fingersavers, or custom solutions.